The 5×6 aluminum sublimation sheet is one of the most popular small-format metal blanks used for dye sublimation printing. With its compact size and professional coating, it is widely used for photo panels, personalized gifts, tabletop signs, and custom artwork.
This size is ideal for both beginners and professional printers who need consistent image quality on aluminum.
Common Specifications of 5×6 Sublimation Aluminum Sheets
| Item | Specification |
|---|---|
| Size | 5 x 6 inches |
| Metric Size | 127 × 152 mm |
| Material | Aluminum |
| Coating | Polyester sublimation coating |
| Printing Method | Dye sublimation |
| Surface Options | Glossy / Matte / Satin |
| Protective Film | Available |
Available Surface Finishes
Different surfaces produce different visual effects.
| Surface Type | Features | Best Use |
|---|---|---|
| Glossy White | High brightness and shine | Photo panels |
| Matte White | Soft reflection | Text and signs |
| Satin | Balanced finish | Art printing |
| Brushed Aluminum | Metallic texture | Modern designs |
Popular Thickness Options
The thickness of aluminum affects strength and flatness.
| Thickness (mm) | Inch | Application |
|---|---|---|
| 0.45 mm | 0.018″ | Lightweight photos |
| 0.6 mm | 0.024″ | Desktop frames |
| 0.8 mm | 0.032″ | Standard sublimation |
| 1.0 mm | 0.040″ | Rigid panels |
| 1.2 mm | 0.047″ | Premium display |
Aluminum Alloys Commonly Used
| Alloy | Temper | Characteristics |
|---|---|---|
| 1050 | H14 | High purity, smooth surface |
| 1060 | H14 | Excellent print quality |
| 3003 | H14 | Better strength |
| 3105 | H14 | Stable coating adhesion |
How Sublimation Works on Aluminum Sheets
The sublimation process is simple and efficient.
Basic Steps
- Print the image using sublimation ink
- Place transfer paper on the aluminum sheet
- Apply heat and pressure
- Ink gas bonds with coating
- Image becomes permanent
Recommended Heat Press Settings
| Parameter | Suggested Range |
|---|---|
| Temperature | 180–200°C (356–392°F) |
| Time | 45–70 seconds |
| Pressure | Medium |
| Cooling | Natural air cooling |
Applications of 5×6 Aluminum Sublimation Sheets
The 5×6 size is extremely versatile.
Common Uses
- Photo panels
- Personalized gifts
- Home décor
- Promotional signage
- Custom artwork
Industry Applications
Photography
- Metal photo prints
- Family portraits
- Travel photos
Gift & Personalization
- Holiday gifts
- Wedding souvenirs
- Memorial plaques
Retail & Branding
- Table signs
- Product labels
- Brand displays
Art & Decoration
- Wall art
- Mini metal frames
- Studio samples
Indoor and Outdoor Performance
| Environment | Performance |
|---|---|
| Indoor use | Excellent |
| Outdoor shaded | Good |
| UV resistance | High |
| Moisture resistance | Excellent |
| Fade resistance | Long-lasting |
Advantages Over Other Sublimation Materials
Compared with MDF or plastic blanks, aluminum offers:
- Higher durability
- Better heat resistance
- Premium appearance
- Strong color contrast
- Professional finish
Packaging Options
| Packaging Type | Description |
|---|---|
| Individual film | Scratch protection |
| Shrink wrap | Retail packaging |
| Carton packing | Bulk orders |
| Pallet | Large shipments |
Custom Options Available
Many suppliers offer customization:
- Custom sizes
- Rounded corners
- Pre-drilled holes
- Adhesive backing
- Logo film protection
Quality Inspection Standards
Before shipping, each 5×6 aluminum sublimation sheet is checked for:
- Flatness
- Coating uniformity
- Surface scratches
- Color consistency
- Edge quality
Price Factors
| Factor | Impact |
|---|---|
| Thickness | Thicker costs more |
| Surface | Glossy usually higher |
| Quantity | Bulk reduces price |
| Coating quality | Affects durability |
| Packaging | Custom packing adds cost |
Why 5×6 Is a Popular Size
The 5×6 aluminum sublimation sheet fits perfectly between small gifts and large panels.
Reasons for Its Popularity
- Low production waste
- Ideal photo proportion
- Easy heat press handling
- Affordable price point
- High customer demand
Storage and Handling Tips
- Store in dry area
- Avoid direct sunlight before printing
- Keep protective film on before use
- Do not bend thin sheets
- Clean surface before pressing
What Is a 5×6 Aluminum Sublimation Sheet?
A 5×6 aluminum sublimation sheet is an aluminum panel coated with a special polyester layer. During heat transfer, sublimation ink turns into gas and permanently bonds with the coating.
This process creates:
- Bright colors
- Sharp image details
- Scratch-resistant surfaces
- Long-lasting prints
Why Choose 5×6 Aluminum Sublimation Sheets?
Compared with larger metal panels, the 5×6 size offers flexibility and lower material cost.
Key Advantages
- Compact and lightweight
- Easy to store and ship
- Fits most heat presses
- Ideal for photo printing
- Perfect for retail and personalization
Small Size Metal Blanks for High-Quality Dye Sublimation Printing
The 5×6 aluminum sublimation sheet is an excellent choice for dye sublimation printing. With multiple thicknesses, surface finishes, and aluminum alloys available, it meets the needs of photo printing, gift production, and commercial signage.
Its compact size, professional appearance, and durable performance make it one of the most popular sublimation metal blanks in today’s market.
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