Aluminum Sublimation Sheets · Sublimation Printing · Sign Blanks · Rounds · Custom Sizes · Factory Direct
0.22mm sublimation aluminum sheet is our thinnest, lightest coated aluminium panel. It is designed for high-volume sublimation printing where flexibility, low weight, and low cost per unit matter most. The 0.22mm base gives a smooth, flat printing surface while keeping material costs down — ideal for ornaments, thin wall panels, flexible signs, and large print-on-demand runs.
Why Choose 0.22mm Sublimation Aluminum Sheet from our factory?
It is a standard aluminium alloy 1100 or 3003 sheet, rolled to 0.22mm thickness, then coated with a specialised sublimation polymer. The coating bonds permanently with sublimation ink under heat. The result is a sharp, vibrant, scratch-resistant print on an ultra-thin metal surface.
Key facts at a glance:
| Property | Specification |
|---|---|
| Base material | Aluminium alloy 1100 / 3003 |
| Base thickness | 0.22 mm |
| Coating thickness | 25–35 microns |
| Coating face | Single-sided (standard) or double-sided |
| Print resolution | Up to 1440 dpi |
| Image durability | 20–25 years (indoor) |
| Standard finish | Gloss white, matte white, brushed silver |
| Standard sizes | A4, A3, custom |
Product Types
We manufacture a full range of aluminum sublimation sheets and blanks. Each type suits a different end use.
0.22mm Flat Sheet — Lightest Option
The thinnest flat panel we produce. Ultra-light and easy to cut, score, and bend. Ideal for lightweight wall art, thin ornaments, and flexible display panels. Ships flat in standard A4 or A3 packs. Can be rolled for large-quantity shipping.
Standard Thickness Sublimation Sheets
Not every project needs 0.22mm. We produce the full thickness range so you can choose the right weight for your application.
| Thickness | Weight (g per A4) | Feel | Best Use |
|---|---|---|---|
| 0.22 mm | 42 g | Very flexible | Ornaments, thin panels, high-volume |
| 0.45 mm | 86 g | Slightly flexible | Photo gifts, lightweight awards |
| 0.60 mm | 114 g | Semi-rigid | Standard photo panels, plaques |
| 0.80 mm | 152 g | Rigid | Wall art, durable display panels |
| 1.00 mm | 190 g | Very rigid | Premium plaques, signage |
| 1.20 mm | 228 g | Stiff plate | Industrial nameplates, heavy-duty |
Aluminum Sublimation Sign Blanks
Aluminum sublimation sign blanks are pre-cut rectangular panels ready for printing and installation. We produce them in standard sign sizes and custom dimensions.
| Sign Blank Size | Thickness Options | Finish | Common Use |
|---|---|---|---|
| 300 × 200 mm | 0.45 / 0.60 mm | Gloss or matte white | Door signs, room numbers |
| 600 × 200 mm | 0.60 / 0.80 mm | Gloss or matte white | Wayfinding, corridor signs |
| 600 × 450 mm | 0.60 / 0.80 mm | Gloss white | Office signs, display boards |
| 900 × 600 mm | 0.80 / 1.00 mm | Gloss or matte | Large display, trade show |
| Custom size | 0.45–1.20 mm | Any finish | Any signage application |
Corner options: square, rounded 5mm, rounded 10mm. Hole drilling available on request.
Aluminum Sublimation Rounds
Aluminum sublimation rounds are circular blanks. They are the top seller in the personalised gift and ornament market. We cut them clean and precise — no rough edges.
| Diameter | Thickness | Hole | Common Use |
|---|---|---|---|
| 25 mm | 0.45 mm | Optional | Key rings, small tags |
| 38 mm | 0.45 / 0.60 mm | Optional | Dog tags, bottle openers |
| 50 mm | 0.45 / 0.60 mm | Optional | Ornaments, fridge magnets |
| 76 mm | 0.60 mm | Optional | Wall ornaments, awards |
| 100 mm | 0.60 / 0.80 mm | Optional | Decorative panels, plaques |
| Custom | 0.22–1.00 mm | Yes / No | Any circular blank |
Gloss White Coating
The most popular coating. Pure white background. Maximum colour brightness. Best choice for portraits, product images, and photo gifts. The high-gloss surface makes colours pop.
Matte White Coating
Same ink absorption as gloss. No reflections. Preferred for wall art in bright rooms and office environments. Fingerprints are less visible on matte surfaces during handling.
Brushed Silver Coating
Silver metallic texture beneath a clear sublimation layer. Light areas of the printed image show the silver through. Used for awards, trophies, corporate recognition panels, and premium gift items.
Gloss Black Coating
Deep black base under a clear sublimation layer. Unprinted areas stay black. Creates dramatic contrast for neon-style art, light-coloured designs, and bold graphic prints.
Gold Metallic Coating
Warm gold base with sublimation-ready clear coating. Popular for trophies, luxury gift panels, and celebration awards. The gold background adds perceived value to the finished product.
Transparent Coating
Clear coating over natural mill-finish aluminium. Printed areas carry full colour. Unprinted areas show the raw aluminium beneath. Clean industrial look. Used for nameplates, asset tags, and technical signage.
Double-Sided Coating
Both faces coated. Print on both sides of one panel. Used for hanging signs, double-sided displays, and trade show panels where the reverse face is visible.
What Heat Setting for Sublimation on Aluminum?
This is one of the most common questions. Heat settings for sublimation on aluminum depend on coating type and sheet thickness. Wrong temperature causes faded colours or ghosting. Use these settings as your starting point:
| Coating Type | Temperature | Pressure | Time | Peel |
|---|---|---|---|---|
| Gloss white — 0.22 mm | 185–195 °C | Light-medium | 45–55 sec | Warm peel |
| Gloss white — 0.45–0.60 mm | 190–200 °C | Medium | 55–65 sec | Warm peel |
| Gloss white — 0.80–1.00 mm | 195–205 °C | Medium-firm | 65–75 sec | Warm peel |
| Matte white | 195–205 °C | Medium-firm | 65–75 sec | Warm peel |
| Brushed silver | 185–195 °C | Medium | 55–65 sec | Warm peel |
| Gloss black | 190–200 °C | Medium | 60–70 sec | Warm peel |
| Transparent | 180–190 °C | Light | 50–60 sec | Warm peel |
Three important rules:
- Always pre-press the blank for 5 seconds to remove moisture before applying the transfer
- Use a silicone-coated release sheet between the transfer and the press platen
- Peel the transfer paper while still warm — do not let it cool completely before peeling
Aluminum Sublimation Printing — How It Works
Aluminum sublimation printing is a four-step process. It is fast, clean, and produces permanent results.
- Print — Print your design on sublimation transfer paper using a sublimation printer and ink. Mirror the image before printing.
- Prepare — Wipe the coated face of the aluminum sheet with a lint-free cloth. Remove dust and fingerprints.
- Press — Tape the transfer paper face-down onto the coated side. Place in the heat press at the correct temperature, pressure, and time.
- Peel — Remove from press and peel the paper while warm. The image is now permanently fused into the coating.
Total process time per sheet: under 2 minutes.
Specifications Overview
Coating & Finish Options
| Finish | Background | Gloss Level | Colour Output | Best For |
|---|---|---|---|---|
| Gloss white | Pure white | High | ★★★★★ | Photos, gifts, portraits |
| Matte white | Soft white | None | ★★★★☆ | Wall art, offices |
| Brushed silver | Metallic silver | Satin | ★★★★☆ | Awards, corporate |
| Gloss black | Deep black | High | ★★★★☆ | Bold art, neon designs |
| Gold metallic | Warm gold | Satin | ★★★★☆ | Trophies, luxury gifts |
| Transparent | Raw aluminium | Varies | ★★★☆☆ | Nameplates, tags |
Standard Sheet Sizes
| Size Name | Dimensions (mm) | Common Use |
|---|---|---|
| A4 | 210 × 297 | Photo panels, gifts, awards |
| A3 | 297 × 420 | Wall art, large panels |
| A2 | 420 × 594 | Display boards, signage |
| A1 | 594 × 841 | Large-format displays |
| Custom | Any size up to 1200 × 2400 | OEM, bespoke projects |
Applications
Aluminum sublimation sheets and blanks are used across many industries:
- Photo studios — portrait panels, fine art prints, gallery-quality wall displays
- Personalised gift market — photo gifts, memorial plaques, wedding keepsakes, pet portraits
- Award and trophy suppliers — recognition plaques, sports awards, employee of the month panels
- Signage companies — door signs, room numbers, wayfinding panels, safety notices
- Corporate branding — desk nameplates, branded reception art, event display panels
- Print-on-demand sellers — Etsy shops, Amazon sellers, fulfilment centres, dropship businesses
- Industrial marking — machine nameplates, asset identification tags, equipment serial plates
- Home décor brands — kitchen backsplash panels, bathroom art, personalised house signs
- Schools and institutions — achievement awards, classroom displays, donor recognition boards
- Promotional products — branded merchandise, trade show giveaways, custom keyrings
Why Buy Direct from Our Factory
We are a direct manufacturer. No trading company markup. Here is what we offer:
- Any thickness from 0.22mm to 2.0mm
- Any coating — gloss, matte, silver, gold, black, transparent, custom colour
- Any size — standard or fully custom cut
- Rounds, ovals, rectangles, and custom shapes
- Single-sided or double-sided coating
- Private label packaging — your brand on the box
- Sample orders from 50 sheets
- Bulk container loads — 20ft and 40ft FCL
- Quality certificates with every batch
- OEM colour matching to Pantone or RAL reference
- Consistent coating weight and adhesion — batch to batch
Price Guide
| Product | Thickness | Finish | Price (per 500 pcs) | MOQ |
|---|---|---|---|---|
| Gloss white A4 sheet | 0.22 mm | Gloss white | $0.18–$0.24 | 100 pcs |
| Gloss white A4 sheet | 0.45 mm | Gloss white | $0.28–$0.34 | 50 pcs |
| Gloss white A4 sheet | 0.60 mm | Gloss white | $0.34–$0.42 | 50 pcs |
| Matte white A4 sheet | 0.60 mm | Matte white | $0.36–$0.46 | 50 pcs |
| Brushed silver A4 | 0.60 mm | Brushed silver | $0.40–$0.52 | 50 pcs |
| Round 50mm blank | 0.45 mm | Gloss white | $0.08–$0.12 | 200 pcs |
| Round 76mm blank | 0.60 mm | Gloss white | $0.14–$0.20 | 200 pcs |
| Sign blank 300×200mm | 0.60 mm | Gloss white | $0.42–$0.56 | 100 pcs |
| Custom size sheet | 0.22–1.20 mm | Any | Quote on request | 100 pcs |
Prices are FOB China. Volume discounts available. Contact us for bulk and container pricing.
Frequently Asked Questions
What heat setting for sublimation on aluminum?
For standard 0.22mm sublimation aluminum sheet with gloss white coating, use 185–195 °C, light-medium pressure, for 45–55 seconds. Thicker sheets need slightly higher temperature and longer press time. Always pre-press for 5 seconds to remove moisture first.
Can 0.22mm aluminum sheet be cut after sublimation printing?
Yes. Cut before or after printing using scissors, a guillotine, or a craft knife and ruler. The coating does not crack when cut cleanly. Seal cut edges with clear nail varnish or lacquer to prevent oxidation on the exposed aluminium.
What printer do I need for aluminum sublimation printing?
You need a sublimation printer — a piezo inkjet printer loaded with sublimation ink. Popular models include Epson EcoTank conversions, Sawgrass SG500 and SG1000, and Ricoh sublimation systems. A standard inkjet printer will not produce correct results.
Do aluminum sublimation rounds come with holes?
Yes. We can pre-drill one or two holes in any position. Specify hole diameter (standard 4mm or 6mm) and position when ordering. Holes are clean-punched — no burrs.
What is the shelf life of unprinted sublimation aluminum sheets?
2–3 years when stored flat, sealed, away from direct sunlight and humidity. Once printed, the image lasts 20–25 years under normal indoor conditions.
Can I order custom shapes beyond rounds and rectangles?
Yes. We cut ovals, hearts, stars, dog tags, keyrings, and fully custom shapes using our CNC cutting equipment. Minimum order for custom shapes is 200 pieces. Send us your shape file (DXF or PDF) for a quote.
Request a Quote
Tell us your thickness, coating, size, shape, and quantity. We reply within 24 hours with a complete factory-direct price.
| Detail | Example |
|---|---|
| Product | 0.22mm sublimation aluminum sheet — gloss white |
| Thickness | 0.22 mm |
| Size | A4 (210 × 297 mm) |
| Coating | Single-sided gloss white |
| Quantity | 1,000 sheets |
| Packaging | Individual PE sleeve + bulk carton |
| Destination | USA / UK / Australia / Canada |
Factory direct. Consistent quality. Fast response. We supply photo studios, gift manufacturers, sign companies, and print-on-demand sellers worldwide.